Propulsion and History of the U.S. Agena upper stage

In 1955, the U.S. Air Force began its Weapons System program for the development of a strategic satellite system. The initial primary goal was the development an orbital photo-reconnaissance platform, and in October 1956, Lockheed became prime contractor for the system. The core element was a new multipurpose spacecraft with boost and manoeuvering engines, which would act as the second stage of the launch vehicle as well as the carrier vehicle for the reconnaissance system. Lockheed's Agena spacecraft was built around the Bell XLR-81 liquid-propellant rocket engine, and was initially known informally as Hustler, because the XLR-81 was originally developed for a rocket-powered weapons pod for the B-58 Hustler bomber.
The first launch of a Thor-Agena combination in January 1959 was a failure, but on 28 February that year, Agena scored its first success when a Thor-Agena launcher placed the Discoverer 1 satellite into polar orbit.
The Agena space vehicle was used in large numbers during the 1960s and 1980s as upper stage with Thor, Atlas and Titan-3 boosters to launch a variety of military and civilian payloads into orbit. The Agena itself was actually the first general-purpose satellite, and formed the core for many operational satellites and experimental space vehicles. It is included in this missile directory, because the U.S. Air Force allocated the formal missile designator RM-81 to the Agena.



 

  Agena A


The first few Agenas, including the vehicle used in the Discoverer-1 launch, used a Bell XLR-81-BA-3 rocket engine, but most vehicles of the initial Agena A series used an XLR-81-BA-5 (Bell Model 8048). The engine had gimballed nozzles for pitch and yaw control. The engine was notable for its unusual aluminum construction. The regeneratively-cooled channels that cooled the throat and nozzle were formed from straight gun drill formed channels.

Specification
Propellant: IRFNA/UDMH
Propellant mass: 3,055 kg
Propellant mix rate: 2.55
Engine: Bell 8048 (XLR-81-BA-5)
Area ratio: 20
Thrust: 68.9 kN (15,489 lbf)
Chamber pressure: ?
Specific impulse: 276 sec
Flow rate: 25.46 kg/sec
Burn time: 120 s
Launches: 18
(Two early vehicles have used the engine Bell 8001)


Combustor
 


Bell 8048
 

 

Launch Vehicle

Launches

Payload

Time

Atlas LV3

4

Midas, Samos

26.02.1960 - 31.01.1961

Thor

DM-18

14

Discoverer

13.04.1959 - 13.09.1960

 

 Agena-B (1961)


The Agena B had an improved XLR-81-BA engine , which could be restarted in space, and was stretched to carry much more propellant, doubling the total burn time to 240 s. The engine Bell 8081 has a modified combustor with a flanged and extended nozzle.
 

Specification
Propellant: IRFNA/UDMH
Propellant mass: 6,112 kg
O/F mix rate: 2.57
Engine: Bell 8081 (XLR-81-BA-7)
Area ratio: <45
Thrust: 70.7 kN (15,890 lbf)
Chamber pressure: ?
Specific impulse: 283 sec
Flow rate: 25.47 kg/sec
Burn time: 240 s
Launches: 33


Agena-D (above) and Agena-B
 


Bell 8081 (rare image)

Launch Vehicle

Launches

Payload

Time

Atlas LV3

3

Midas 3, 4, 5

12.07.1961 - 09.04.1962

4

Samos (Sentry)

22.11.1961 - 07.03.1962
4

Ranger 1, 2, 3, 4

23.08.1961 - 23.04.1962

Thor

DM-21

2

RM-1, RM-2

20.12.1960 - 18.02.1961

16

Corona (KH-2, KH-3

26.10.1960 - 13.01.1962

4

Argon (KH-5)

17.02.1961 - 21.07.1961

 

 

  Agena-B & Agena-D, D+


The Agena D variant was essentially a "standardized" Agena B, which could accept a variety of payloads. Both used the new engine Bell 8096 with a 30 cm extended nozzle and surface structure.
Later, the Agena-D was filled with the new fuel combination HDA/UDMH, what has improves the performance of the engine Bell 8096-39.

Specification (1)
Propellant: IRFNA/UDMH
Propellant mass: 6,112 kg
O/F mix rate: 2.57
Engine: Bell 8096 (XLR-81-BA-11)
Area ratio: > 45
Thrust: 71.2 kN (16,006 lbf)
Chamber pressure: 506 psia
Specific impulse: 291 sec
Flow rate: 24.95 kg/sec
Burn time: 245 s
Launches: 270
Specification (2)
Propellant: HDA/UDMH
Propellant mass: 6,143 kg
O/F mix rate: 2.69
Engine: Bell 8096-39
Area ratio: > 45
Thrust: 75.3 kN (16,930 lbf)
Chamber pressure: ?
Specific impulse: 300 sec
Flow rate: 25.60 kg/sec
Burn time: 240 s
Launches: 19 (KH-8 ?)


Bell 8096-39 flow diagram


Bell 8096

 

Agena-B

Agena-D

 

Agena-B (41)
 

Launch Vehicle

Launches

Payload

Time

Atlas LV3

4

Midas

17.12.1962 - 19.07.1963
5

Samos (Corona)

26.04.1962 - 11.11.1962
5

Ranger-5 to 9

18.10.1962 - 21.03.1965
2

Mariner-1, 2

22.07.1962, 27.08.1962
1

OGO-1

05.09.1964

Atlas SLV3

1

OGO-3

07.06.1966

Thor

DM-21

11

Corona (KH-4)

27.02.1962 - 24.11.1962

3

Argon (KH-5)

15.05.1962 - 09.10.1962

Thor

DM-21

3

Samos-F2

21.02. 1962 - 16.01.1963
2

Alouette (2)   (+Expl.-31)

29.09.1962, 29.11.1965
1

Echo-2

25.01.1964
1

Nimbus-1

28.08.1964

TAT

SLV-3A

2

OPS 1440, Nimbus-2

29.06.1963, 15.5.1966

Agena-D (248)
 

Launch Vehicle

Launches

Payload

Time

Atlas LV3

10

Gambit (KH-7)

12.07.1963 - 23.10.1964

Atlas SLV3

28

Gambit (KH-7)

14.08.1964 - 04.06.1967

Atlas SLV3

18

diverse

17.10.1963 - 05.11.1967

Atlas SLV3A

12

OPS, OGO-5

04.03.1968 - 07.04.1978

Atlas-F

1

SEASAT

27.06.1978

Atlas SLV3mod 1

OAO-1

08.04.1966

Thor

DM-21

14

KH-4 (12), KH-5 (2)

28.06.1962 - 28.09.1963

Thor

8

diverse

26.10.1962 - 31.05.1967

TAT

SLV-2A

41

KH-4 (3), KH-4A (38)

28.02.1963 - 30.03.1967

TAT

6

KH-5 (3), KH-6 (3)

18.03.1963 - 21.08.1964

TAT 13 diverse 11.01.1964 - 17.01.1968

Thorad

SLV-2G

20

KH-4A (13), KH-4B (7)

09.08.1966 - 22.09.1969

Thorad

10

diverse

18.05.1968 - 14.12.1971

Thorad

SLV-2H

11

KH-4B

24.07.1969 - 25.05.1972

Thorad

 2

OGO-6, OPS 8373

 05.06.1969, 16.07.1971

Titan-3B

29

Gambit (KH-8)

29.07.1966 - 23.10.1970

Titan-3B+

23B

2

Gambit (KH-8)

21.01.1971,  22.04.1971

Titan-3BS

24B

22

Gambit (KH-8)

12.08.1971 - 17.04.1984

 

  Ascent Agena


A modified Bell 8096 engine used first time for NASA’s Project Gemini. This Bell 8247 engine had a modified starting system, propellant valves and different electrical controls. The changes gave it repeated multiple restarts.
With a high probability the engine Bell 8247 later was used for the "Ascent Agena", which was used from 1971 to 1987 for the launch of geostationary satellites Jumpseat and SDS with the Titan-3B and -2BS (mod).
 

Specification
Propellant: IRFNA/UDMH
Propellant mass: 6,112 kg
O/F mix rate: 2.57
Engine: Bell 8247 (XLR-81-BA-13)
Area ratio: > 45
Thrust: 71.7 kN (16,115 lbf)
Chamber pressure: ?
Specific impulse: 293 s
Flow rate: 24.95 kg/sec
Burn time: 245 s
Launches: 20


Bell 8247

 

 

 

Launch Vehicle

Launches

Payload

Time

Atlas SLV3

6

GATV

25.10.1965 - 11.11.1966

Titan-3B   mod

33B

3

Jumpseat

21.03.1971 - 21.08.1973

Titan-3BS mod

34B

11

Jumpseat, SDS

10.03.1975 - 12.02.1987