Evolution of the U.S. Centaur upper stage


The Centaur upper stage, fuelled by liquid oxygen and liquid hydrogen, was initially developed by General Dynamics to place military communications satellites into orbit. When the programme was cancelled, the launcher was handed over for civilian use by NASA. In 1994 the rights to the Centaur upper stage were sold to Martin Marietta, which in 1995 merged with Lockheed to become Lockheed Martin. The Centaur upper stage was first used on 27 November 1963 after a failure on 8 May 1962.

The Centaur upper stage was extensively used for the Atlas launch vehicle in a range of versions. The Centaur was also used for the Titan-3E and Titan-IV launch vehicles, in two versions.
The Centaur T of the Titan-IV based on the Centaur G and Centaur G-Prime, with diameter of 4.32 m. The Centaur G / G-Prime were planned as future kick-stages for payloads on the Space Shuttle.

Type

Length

Fuel (t)

Engine P&W

Thrust (kN)

Isp (sec)

Used for

Launches

Centaur A   9.14 13.79 2x RL-10A-3-1 133.45 ? SLV-3C  1
Centaur B, C 13.79 2x RL-10A-3-2 133.45  ? SLV-3C 4
Centaur D 13.79 2x RL-10A-3-3 131.23 442.2 SLV-3C 24
Centaur D-1A 13.79 2x RL-10A-3-3 131.23 444.4 SLV-3D 6
Centaur D-1T 13.79 2x RL-10A-3-3 131.23 444.4 Titan-3E 7
Centaur D-1AR 13.79 2x RL-10A-3-3A 131.23 446.4 SLV-3D, Atlas-G 33
Centaur D-1B I 13.79 2x RL-10A-3-3A 131.23 446.4 Atlas I 11
Centaur T   11.73 20.86 2x RL-10A-3-3A 146.81 446.4 Titan-IVA, Titan-IVB 16
Centaur G 7.10 ? 2x RL-10A-3-3A 146.81 446.4 Space Shuttle 0
Centaur G-Prime 11.73 20.86 2x RL-10A-3-3A 146.81 446.4 Space Shuttle 0
Centaur D-2 II 10.06 16.93 2x RL-10A-3-3A 146.81 446.4 Atlas-II 10
Centaur D-2A IIA 16.93 2x RL-10A-4 182.38 442.5 Atlas-IIA 8
Centaur D-2AN IIA 10.52 16.93 2x RL-10A-4N 182.38 446.4 Atlas-IIA, Atlas-IIAS 10
Centaur D-2A1 IIA1 10.06 16.93 2x RL-10A-4-1 185.18 446.4 Atlas-IIA, Atlas-IIAS 5
Centaur D-2A1N IIA1 10.52 16.93 2x RL-10A-4-1N 185.18 449.0 Atlas-IIA, Atlas-IIAS 30
Centaur D-3A SEC IIIA 16.93 1x RL-10A-4-2 99.16 450.5 Atlas-IIIA 2
Centaur D-3B SEC IIIB 11.73 20.67 1x RL-10A-4-2 99.16 450.5 Atlas-IIIB 3
Centaur D-3B DEC IIIB 20.67 2x RL-10A-4-2 198.32 450.5 Atlas-IIIB 1
Centaur D-3B SEC V 20.83 1x RL-10A-4-2 99.16 450.5 Atlas-V400, AtlasV500 26 (>)

Atlas Centaur


The Atlas IIIA and IIIB vehicles use the RL-10A-4-1 engine version. This engine incorporates Direct Spark Ignition (DSI) and helium ground chilldown features, providing improved reliability and increased performance.
The Atlas V vehicles use the RL-10A-4-2 engine. The RL-10A-4-2 engine has the benefits of the RL-10A-4-1 engine, and also incorporates several new features that improve engine reliability and performance. Several significant operational features are incorporated into the RL-10A-4-1 and RL-10A-4-2 engines. Before launch, a gaseous helium chilldown of the LH2 and LO2 turbopumps is performed. During the boost phase, a pre-chill of the LH2 turbopump is accomplished by flushing LH2 through the engine and overboard. Both of these operations reduce the amount of propellants that are used immediately before main engine start and the associated wait time after separation, and consequently increase performance. These features were proven out on the first Atlas IIIA, IIIB, and V launches. Another improvement for the RL-10A-4-2 engine was the addition of a fourth solenoid valve with plumbing that allowed for independent control of the OFCV bypass. This enables trickle cooldown of the engine before second or third engine starts for increased vehicle performance.
The most significant change that is part of the RL-10A-4-2 engine is the incorporation of Dual Direct Spark Ignition (DDSI) system. The DDSI is a fully redundant electronic ignition system that has been fully qualified at the component and system level to the more severe Atlas V environments.
The change to a new booster for the Atlas V program provided an opportunity to pre-deploy or fix the Centaur engine nozzle extension before launch. The Atlas II and III families use a deployable nozzle extension that must be actuated just before main engine start. The Atlas V vehicles, all using the RL-10A-4-2 engine, have sufficient space in the interstage area to allow the nozzle to be fixed, consequently removing a critical event from the flight sequence, improving reliability and performance. The RL-10A-4-2 engine can accommodate either the existing extendible nozzle extension or a fixed nozzle extension.
The engine is gimbaled during flight by using two different flight-proven systems. EMAs for thrust vector control were developed for the SEC program and are used on all single-engine Common Centaurs.
Dual-engine Common Centaurs use the hydraulic thrust vector control system that has been used on all previous Centaurs.

Source: Thomas J. Rudman & Kurt L. Austad; Lockheed Martin, Space Systems Company, Denver, Colorado USA
4th International Conference on Launcher Technology; December 2002 – Liege (Belgium)

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RL-10A-3-1

RL-10A-3-2

RL-10A-3-3

RL-10A-3-3A

RL-10A-3-3A

RL-10A-4

 RL-10A-4N

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Centaur A Centaur B,C Centaur D, D-1A Centaur D-1AR Centaur D-2 Centaur D-2A Centaur D-2AN
SLV-3C Centaur SLV-3C Centaur SLV-3C Centaur SLV-3D, Atlas-G, Atlas-I Atlas-II Atlas-IIA Atlas-IIA, Atlas-IIAS

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RL-10A-4-1

RL-10A-4-1N

RL-10A-4-2

RL-10A-4-2

RL-10A-4-2

 RL-10A-4-2

Centaur D-2A1 Centaur D-2A1N Centaur D-3A SEC Centaur D-3B SEC Centaur D-3B SEC Centaur D-3B SEC
 Atlas-IIA, Atlas-IIAS   Atlas-IIA, Atlas-IIAS Atlas-IIIA Atlas-IIIB Atlas-V (2002) Atlas-V (2009)

Titan Centaur

-

RL-10A-3-3

RL-10A-3-3A

RL-10A-3-3A

RL-10A-3-3A

Centaur D-1T Centaur T Centaur G Centaur G-Prime
 Titan-3E Titan-IVA,Titan-IVB Space Shuttle Space Shuttle