Modifications of the RD-107 and RD-108 engines for the “Soyuz” launch vehicle family

The development of engines for the first intercontinental ballistic missile R-7 and family of the space launch-vehicles “Vostok”, “Voskhod”, “Molniya”, “Soyuz” was began in 1954. Development of such four-chamber Kerosene/LOX engines with steering chambers for rocket flight control have required the solutions of a number of complex scientific-technological problems.
These engines have ensured the successful flight of the maiden intercontinental ballistic missile in August, 1957, launch of the maiden artificial satellite of the Earth in October, 1957, flight of the first man in space in April, 1961.
The fulfilment of the domestic program of manned flights till now is reliably provided with RD-107 and RD-108 engines of NPO Energomash development.
To the present time the activities on modernization of base RD-107 engines for a first stage (main modernizations - 8D74, 8D728, 11D511 and 14D22 engines) and RD-108 engines for a second stage (main modernizations - 8D75, 8D727, 11D512 and 14D21 engines) were conducted; totally 18 modifications for the different programs.

The activities on modifications of 14D21 and 14D22 engines for the Soyuz-FG launch vehicle were started in the initiative order in 1986. The preliminary design is made in 1993. The feature of modification was a new design of the injector head to increase of specific impulse. The maiden fire tests were conducted in 1999 (3 engines - 20 fire tests). 23 development engines were produced and 163 fire development tests were conducted totally. The maiden launch of the “Progress” cargo spacecraft with new modernized engines was successfully executed in May 2001, maiden manned flight of “Soyuz” LV - in October, 2002.
The activities on implementation of a system of hypergolic ignition instead of pyrotechnic are now conducting. 12 fire tests on 2 engines with hypergolic ignition (14D21KhZ and 14D22KhZ) were conducted, full readiness for certification and flight tests of new modification of engines.

Main parameters of the RD-107 and RD-108 engines family

Block A

Launch Vehicle

Engine

Designation Chamber pressure
MPa
Propellant

Thrust s.l.
kN

Thrust vac
kN

Isp s.l.
N*s/kg

Isp vac
N*s/kg

8K71 R-7 RD-108 8D75 4.91 T-1/LOX 718.5 918.3 2363 3020
8A91 R-7A RD-108 8D77 3.92 627.1 803.2 2412 3089
8K72 Vostok-1 RD-108 8D75 5.10 740.7 936.2 2412 3050
8K72K Vostok-1M RD-108 8D75 744.3 945.4 2432 3089
8A92 Vostok-2 RD-108 8D75 744.3 945.4 2432 3089
8A92M Vostok-2M RD-108 8D75
8K78 Molniya RD-108 8D75
8K78 Molniya RD-108 8D75K 744.3 945.4 2432 3089
8K78 Molniya RD-108MM 8D727P ? RG-1/LOX 672.3 839.9 2481 3099
8K78 Molniya RD-108M 8D727K 5.35 777.8 971.4 2481 3099
8K78M Molniya-M RD-108MM 8D727P 672.3 839.9 2481 3099
8K78M Molniya-M RD-108M 8D727K 777.8 971.4 2481 3099
8K78M Molniya-M RD-108M 8D727
11A57 Voskhod RD-108M 8D727
11A511 Soyuz RD-118 11D511 5.32 T-1/LOX
11A511U Voskhod-U RD-118 11D511U
11A511U Sojuz-U RD-118 11D511U
11A511U2 Sojuz-U2 RD-118P 11D511P ? SynTin/LOX 814.9 1,010.0 2579 3197
  Soyuz-FG RD-108A 14D21 5.44 T-1/LOX 792.4 985.6 2527 3144
  Soyuz-2 (-2K) RD-108A 14D21 5.44 792.4 985.6 2527 3144

Block B,V,G,D

Launch Vehicle

Engine

Designation Chamber pressure
MPa
Propellant

Thrust s.l.
kN

Thrust vac
kN

Isp s.l.
N*s/kg

Isp vac
N*s/kg

8K71 R-7 RD-107 8D74 5.59 T-1/LOX 794.3 972.3 2452 3001

60%

  590.0   3001

8A91

R-7A

RD-107 8D76 5.69 793.8 972.8 2481 3040

60%

  590.0   3040
8K72 Vostok-1 RD-107 8D74 5.85 814.9 991.0 2491 3030

8K72K

Vostok-1M RD-107 8D74 815.9 997.7 2510 3069
8A92 Vostok-2 RD-107 8D74 815.9 997.7 2510 3069
8A92M Vostok-2M RD-107 8D74 815.9 997.7 2510 3069
8K78 Molniya RD-107 8D74K 815.9 997.7 2510 3069
8K78M Molniya-M RD-107 8D74K 815.9 997.7 2510 3069
8K78M Molniya-M RD-107MM 8D728P ? RG-1/LOX 754.9 922.3 2520 3079
8K78M Molniya-M RD-107M 8D728 5.85 819.1 1,000.7 2520 3079
11A57 Voskhod RD-107M 8D728
11A511 Soyuz RD-117 11D512 5.86 T-1/LOX
11A511U Voskhod-U RD-117 11D512U
11A511U Soyuz-U RD-117 11D512U
11A511U2 Soyuz-U2 RD-117

11D512U

  Soyuz-FG RD-107A 14D22 6.0 839.1 1,020.4 2582 3140
  Soyuz-2 (-2K) RD-107A 14D22 6.0 839.1 1,020.4 2582 3140

Sources:

  • T. Varfolomeyev. St. Petersburg. Russia. "Soviet Rocketry that Conquered Space" (Part 1 to 12)
    UK-Journal "Spaceflight" No. 8/95. 2/96. 6/96. 1/98. 3/98. 5/98. 9/98. 12/98. 5/99. 4/00. 10/00. 4/01

  • NPO Energomash."The basic engines of NPO ENERGOMASH development" (tables present in Russian now).
     http://www.npoenergomash.ru/engines/


RD-108 (8D75)

RD-108M (8D727)

RD-118 (11D512)


RD-108A (14D21)

RD-107 (8D74)


RD-107M (8D728)

RD-117 (11D511)

RD-107A (14D22)